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Primary formula: lead-time demand + safety stock

Educational only: Business decision support, not accounting, tax or legal advice.

Privacy: No account is required. Tool inputs and results stay in this browser. Anonymous categorical usage analytics send only governed page, tool, cluster and action identifiers; tool inputs and results are never sent. Error monitoring is disabled. Optional saved state stays only on this device.

Update policy: Reviewed when formulas or official dependencies change.

Scope: Market-neutral small-business planning using your own assumptions.

What this planner helps you decide

Best for

Inventory operators deciding when an item needs replenishment.

Outputs

Lead-time demand, safety stock, reorder point, inventory position and days of cover.

Start here

Use measured daily demand and supplier lead time, then choose the safety-stock method.

Use a different tool when: Do not use this to measure inventory turnover and target working-capital change; use Inventory Turnover Planner for that decision. Use this tool to set an inventory reorder point from demand and lead-time risk.

Commerce & operations

Reorder Point: lead-time demand

Lead-time demand, safety stock, reorder point, inventory position and days of cover.

Amounts use the same currency as your inputs. No currency conversion is performed.

Reorder Point

Set a reorder point from demand, lead time, safety stock and the current inventory position.

Your numbers stay in this browser

Choose a days-of-demand allowance or a statistical demand-and-lead-time model.

Use average units consumed or sold per day.

Use elapsed days from ordering to stock availability.

Extra days of average demand held as protection.

Use measured daily demand variability for the same item.

Use measured supplier lead-time variability in days.

Enter the service factor approved for your stock policy; 1.645 is approximately 95%.

Count available units now.

Include open purchase orders expected to arrive.

Include committed units not yet fulfilled.

Decision result

Every value is bound to the registered inventory or hospitality engine and keeps the decision components visible on one consistent basis.

Preparing export actionsโ€ฆ
Lead Time Demand
400 units
Safety Stock
200 units
Reorder point
600 units
Inventory Position
580 units
Order Alert
1 units
Quantity Below Reorder Point
20 units
Days Cover
14.5 days

Statistical safety-stock method

Use measured demand and lead-time variability to test a user-selected service factor. This method belongs to the Reorder Point Planner and has no standalone route.

days
days
currency units
Statistical safety-stock units
10.77 units
Equivalent safety-stock days
1.08 days
Safety-stock investment
53.85

Calculation details

View calculation detailsView the formulas and inputs used for these results.

Statistical safety-stock units

Statistical safety-stock unitsz ร— sqrt(lead time ร— demand variance + average demandยฒ ร— lead-time variance)10.77 units
Result10.77 units

Uses only the six editable assumptions in this embedded reorder-point module. The exact engine retains raw precision; display rounding does not feed calculation.

Statistical safety-stock module formulas โ†’
Inputs used by these formula steps
Statistical safety-stock unitsModule Average Daily Demand
10
Statistical safety-stock unitsModule Demand Standard Deviation Per Day
2
Statistical safety-stock unitsModule Average Lead Time Days
4
Statistical safety-stock unitsModule Lead Time Standard Deviation Days
1
Statistical safety-stock unitsModule Service Factor ZScore
1
Statistical safety-stock unitsModule Unit Inventory Cost
5

Equivalent safety-stock days

Equivalent safety-stock dayssafety-stock units / average daily demand1.08 days
Result1.08 days

Uses only the six editable assumptions in this embedded reorder-point module. The exact engine retains raw precision; display rounding does not feed calculation.

Statistical safety-stock module formulas โ†’
Inputs used by these formula steps
Equivalent safety-stock daysModule Average Daily Demand
10
Equivalent safety-stock daysModule Demand Standard Deviation Per Day
2
Equivalent safety-stock daysModule Average Lead Time Days
4
Equivalent safety-stock daysModule Lead Time Standard Deviation Days
1
Equivalent safety-stock daysModule Service Factor ZScore
1
Equivalent safety-stock daysModule Unit Inventory Cost
5

Safety-stock investment

Safety-stock investmentsafety-stock units ร— unit inventory cost53.85
Result53.85

Uses only the six editable assumptions in this embedded reorder-point module. The exact engine retains raw precision; display rounding does not feed calculation.

Statistical safety-stock module formulas โ†’
Inputs used by these formula steps
Safety-stock investmentModule Average Daily Demand
10
Safety-stock investmentModule Demand Standard Deviation Per Day
2
Safety-stock investmentModule Average Lead Time Days
4
Safety-stock investmentModule Lead Time Standard Deviation Days
1
Safety-stock investmentModule Service Factor ZScore
1
Safety-stock investmentModule Unit Inventory Cost
5

Inputs used

Average daily demand
10
Daily demand standard deviation
2
Average lead time
4
Lead-time standard deviation
1
Service factor (z-score)
1
Unit inventory cost
5.00

Scenario comparison

Each row names the assumption axis changed from the baseline.

ScenarioResultDifference
Current scenario600 unitsBaseline
Lower Supplier lead time560 units-40 units
Higher Supplier lead time640 units40 units

Save these results, change an input, then compare the updated figures with this baseline.

The baseline is temporary in this tab and is not added to shared scenario links or generated reports.

Calculation details

View calculation detailsView the formulas and inputs used for these results.

Lead Time Demand

Lead Time Demandaverage daily demand ร— lead time days400 units
Result400 units

Uses one consistent period, item basis and market-neutral ex-tax currency where money applies. The engine retains full precision; display rounding does not feed calculation.

Reorder Point Planner formulas โ†’
Inputs used by these formula steps
Lead Time DemandMethod
0
Lead Time DemandAverage Daily Demand
40
Lead Time DemandLead Time Days
10
Lead Time DemandSafety Stock Days
5
Lead Time DemandDemand Standard Deviation Per Day
8
Lead Time DemandLead Time Standard Deviation Days
2
Lead Time DemandService Factor ZScore
1.64
Lead Time DemandCurrent Stock
500
Lead Time DemandOn Order
100
Lead Time DemandBackorders
20

Safety Stock

Safety Stockselected safety-stock method200 units
Result200 units

Uses one consistent period, item basis and market-neutral ex-tax currency where money applies. The engine retains full precision; display rounding does not feed calculation.

Reorder Point Planner formulas โ†’
Inputs used by these formula steps
Safety StockMethod
0
Safety StockAverage Daily Demand
40
Safety StockLead Time Days
10
Safety StockSafety Stock Days
5
Safety StockDemand Standard Deviation Per Day
8
Safety StockLead Time Standard Deviation Days
2
Safety StockService Factor ZScore
1.64
Safety StockCurrent Stock
500
Safety StockOn Order
100
Safety StockBackorders
20

Reorder point

Reorder Pointlead-time demand + safety stock600 units
Result600 units

Uses one consistent period, item basis and market-neutral ex-tax currency where money applies. The engine retains full precision; display rounding does not feed calculation.

Reorder Point Planner formulas โ†’
Inputs used by these formula steps
Reorder PointMethod
0
Reorder PointAverage Daily Demand
40
Reorder PointLead Time Days
10
Reorder PointSafety Stock Days
5
Reorder PointDemand Standard Deviation Per Day
8
Reorder PointLead Time Standard Deviation Days
2
Reorder PointService Factor ZScore
1.64
Reorder PointCurrent Stock
500
Reorder PointOn Order
100
Reorder PointBackorders
20

Inventory Position

Inventory Positionstock on hand + on order โˆ’ backorders580 units
Result580 units

Uses one consistent period, item basis and market-neutral ex-tax currency where money applies. The engine retains full precision; display rounding does not feed calculation.

Reorder Point Planner formulas โ†’
Inputs used by these formula steps
Inventory PositionMethod
0
Inventory PositionAverage Daily Demand
40
Inventory PositionLead Time Days
10
Inventory PositionSafety Stock Days
5
Inventory PositionDemand Standard Deviation Per Day
8
Inventory PositionLead Time Standard Deviation Days
2
Inventory PositionService Factor ZScore
1.64
Inventory PositionCurrent Stock
500
Inventory PositionOn Order
100
Inventory PositionBackorders
20

Quantity Below Reorder Point

Quantity Below Reorder Pointmax(0, reorder point โˆ’ inventory position)20 units
Result20 units

Uses one consistent period, item basis and market-neutral ex-tax currency where money applies. The engine retains full precision; display rounding does not feed calculation.

Reorder Point Planner formulas โ†’
Inputs used by these formula steps
Quantity Below Reorder PointMethod
0
Quantity Below Reorder PointAverage Daily Demand
40
Quantity Below Reorder PointLead Time Days
10
Quantity Below Reorder PointSafety Stock Days
5
Quantity Below Reorder PointDemand Standard Deviation Per Day
8
Quantity Below Reorder PointLead Time Standard Deviation Days
2
Quantity Below Reorder PointService Factor ZScore
1.64
Quantity Below Reorder PointCurrent Stock
500
Quantity Below Reorder PointOn Order
100
Quantity Below Reorder PointBackorders
20

Days Cover

Days Covermax(0, inventory position) / average daily demand14.5 days
Result14.5 days

Uses one consistent period, item basis and market-neutral ex-tax currency where money applies. The engine retains full precision; display rounding does not feed calculation.

Reorder Point Planner formulas โ†’
Inputs used by these formula steps
Days CoverMethod
0
Days CoverAverage Daily Demand
40
Days CoverLead Time Days
10
Days CoverSafety Stock Days
5
Days CoverDemand Standard Deviation Per Day
8
Days CoverLead Time Standard Deviation Days
2
Days CoverService Factor ZScore
1.64
Days CoverCurrent Stock
500
Days CoverOn Order
100
Days CoverBackorders
20

Order Alert

Order Alert1 when inventory position is at or below reorder point; otherwise 01 units
Result1 units

Uses one consistent period, item basis and market-neutral ex-tax currency where money applies. The engine retains full precision; display rounding does not feed calculation.

Reorder Point Planner formulas โ†’
Inputs used by these formula steps
Order AlertMethod
0
Order AlertAverage Daily Demand
40
Order AlertLead Time Days
10
Order AlertSafety Stock Days
5
Order AlertDemand Standard Deviation Per Day
8
Order AlertLead Time Standard Deviation Days
2
Order AlertService Factor ZScore
1.64
Order AlertCurrent Stock
500
Order AlertOn Order
100
Order AlertBackorders
20

Inputs used

Safety-stock method
0
Average daily demand
40
Supplier lead time
10
Safety-stock days
5
Daily demand standard deviation
8
Lead-time standard deviation
2
Service factor (z-score)
1.64
Stock on hand
500
Stock already on order
100
Backorders
20
Open this calculator with preset values

This calculator supports documented, shareable scenario URLs. Compatible assistants and applications can construct links using the parameters below.

Scenario links contain only allowlisted numeric and closed-choice inputs shown in the URL; Margin101 excludes free text and identifying fields. Anyone you share the URL with can read those numbers, so do not include private or identifying data.

Example: https://margin101.com/tools/reorder-point/?sv=1&averageDailyDemand=40&backorders=20&currentStock=500&demandStandardDeviationPerDay=8&leadTimeDays=10&leadTimeStandardDeviationDays=2&method=0&onOrder=100&safetyStockDays=5&serviceFactorZScore=1.644853626951

ParameterMeaningUnitAllowed valuesPresenceDefault
averageDailyDemandUse average units consumed or sold per day.product units/day0 to 100000000Required40
backordersInclude committed units not yet fulfilled.whole product units0 to 100000000Required20
currentStockCount available units now.whole product units0 to 100000000Required500
demandStandardDeviationPerDayUse measured daily demand variability for the same item.product units/day0 to 100000000Required8
leadTimeDaysUse elapsed days from ordering to stock availability.days0 to 3660Required10
leadTimeStandardDeviationDaysUse measured supplier lead-time variability in days.days0 to 3660Required2
methodChoose a days-of-demand allowance or a statistical demand-and-lead-time model.โ€”0 (Safety-stock days), 1 (Statistical service factor)RequiredSafety-stock days
onOrderInclude open purchase orders expected to arrive.whole inbound product units0 to 100000000Required100
safetyStockDaysExtra days of average demand held as protection.days0 to 3660Required5
serviceFactorZScoreEnter the service factor approved for your stock policy; 1.645 is approximately 95%.standard deviations above mean demand0 to 5Required1.644853626951

Reorder Point: lead-time demand

Treat the reorder point as an operating trigger based on the entered demand, lead time and protection level.

Formula summary

Primary formula
lead-time demand + safety stock

Read the full methodology

Data used here

  • The estimate uses your inputs and the general business formula documented in the methodology.

Decision checks

Act on the result

Compare inventory position with the reorder point and confirm open orders before placing a new purchase order.

Stress-test the decision

Retest longer lead time and higher demand variability before reducing safety stock.

When this estimate can be misleading

  • Demand, costs, lead times, tax and targets are user-entered scenarios; no market benchmark is embedded.
  • Use one consistent item, period and ex-tax currency basis where money applies.
  • This is educational business decision support, not accounting, tax, legal or financial advice.
  • Treat the reorder point as an operating trigger based on the entered demand, lead time and protection level.

Educational estimate, not advice. See all assumptions & limitations โ†’

Guides to interpret the decision and its assumptions.

Frequently asked questions

How do I set an inventory reorder point from demand and lead-time risk?

Compare inventory position with the reorder point and confirm open orders before placing a new purchase order.

Which planning assumptions should I stress-test?

Compare a plausible alternative scenario and verify the decision-critical assumption that changes the plan most.